DCS operator Job Vacancy in INEOS Styrolution Vadodara, Gujarat – Updated today

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Company Name : INEOS Styrolution
Location : Vadodara, Gujarat
Position :

Job Description : We are looking for a
Job Title
Executive – DCS
Location
Nandesari
A. Purpose/ Role of the job: DCS Panel Operation
Objectives: To operate allotted plant/process as per SOPProcess control & troubleshootingDeliver production as per plan & required qualityFacilitate maintenance, shutdown/breakdown jobs, scheduled cleaning etc.
B. Environment/Context/Complexity of the job:
Internal: Co-ordination with technical support workforce to execute jobs related to maintenance, shut down & breakdown
External: NA
C. Responsibilities/ Accountabilities of the job: Describe the main results expected from the job
Key Result Areas: Incident free operations, Adherence to INEOS Styrolution SHE guidelines, Compliance with local regulations.
Major Activities:
Participate on regular safety training at site:
Safety rules and guidelines
Operating procedures
Incident sharing and learning
Permit to work and Risk Assessment, etc.
Active support to the safety culture at site and work safely for incident free operation.
Understand and follow annual SHE improvement plan for the site.
Work in line with SHE KPIs and Targets set by management from time to time.
Contribute to Behavior Based Safety (BBS) program at site.
Participate on training at site to take BBSO to next level of reporting.
Support Site SHE committee to resolve safety issues and drive SHE performance.
Be conscious that all incidents including Near Miss at site must be reported, investigated and action items must be tracked to closure.
Active use of KMS for incident reporting and investigation, MOC, action item tracking.
Able to use the software like Success factor, SAP.
Collaborate to track and close all SHE related action items from audit, plant walkthroughs.
Support the Asset Manager, responsible for the overall integrity of the site.
Contribute to INEOS Styrolution Asset Care program
Take responsibility for maintaining the asset and integrity of the protective system.
Follow site procedures aligned with INEOS Group Guidance Notes (IGGNs).
Accountable for
Following and practicing INEOS 20 principles of Behavior Safety and Process Safety at site through site rules and procedures
Following and practicing Life Saving Rules at site
Safety of other Employees, Contractors, Visitors and partners at site
Following Permit to Work as per the site procedure
Following Management of Change (MOC) as per the site procedure.
Responsible for
Participating in HAZOPs at site as per procedure
Tracking action items from HAZOP to closure.
Work in compliance with all legal regulations.
Adherence to site licenses and permits.
Participate on the INEOS Styrolution Sustainability program at site.
Stop work whenever there is an unsafe condition and immediately inform the Shift Leader and/or Head of Department.
Directly intervene with those in your working area not using PPE or not following INEOS Styrolution standards and procedures.
Maintain the respective workplace in order and clean, as per best practices of housekeeping.
Outcome: Zero incident/accident in the plant with sustainable and safe operation.
Key Result Areas: Enhance Safety Culture
Major Activities:
Lead the team towards a safe operation of Rubber, Compounding, Utilities and WWTP.
Maintain SHE standards and support SHE program (like RIR, BBS, KMS, Sustainability)
Plan Safety talks & Risk assessments with employees
Establish effective work permit system, Implementation of process safety.
Outcome:
Zero incident/accident in the plant.
Key Result Areas: Plant operation
Major Activities:
Follow all safety guidelines and work procedures to operate the processes of preparation of solutions, charging batches (base rubber, graft rubber & agglomerator), controlling process parameters (temperatures, levels, pressures, etc.), dumping and transferring finished batches to storage tanks and supervising reactor cleaning.
Supervise and control temperature, level and pressure of day-tanks of materials such as: Styrene, Butadiene, Acrylonitrile, Acetic Anhydride, Soap, etc.
Operate as per the Alarm Management System and review it regularly to keep it updated.
Outcome: Prime production, raw material & energy saving, zero incident of unsafe acts.
Key Result Areas: Startup / Shutdown
Major Activities:
Follow all safety guidelines and work procedures during startups and shutdowns. Monitor temperature and pressure of reactors, vessels, day tanks during shutdown period.
Execute pressure testing of reactors after cleaning.
Prepare all batch solutions required during startups
Outcome:
Perform safe and smooth startup/shutdown monitoring & minimizing off-grade/off-spec generation of product, zero incidents of unsafe acts.
Key Result Areas: Troubleshooting and coordination with other departments
Major Activities:
Monitor process conditions and results to identify variations of fluctuations which could lead to abnormal operations, unsafe conditions or adversely affect product quality – notifying Shift Leader immediately of major potential issues.
Investigation and identification of the root cause of problems related to safety performance and quality of the product. Support Maintenance department (Instrumentation, Electrical and Mechanical) during break downs & shutdowns.
Outcome:
Reduction of off grade/off-spec generation. Reduction of downtime of reactors. Improved product consistency.
Key Result Areas: Maintain records
Major Activities:
Maintain Log Sheets for rubber production (hourly Panel Log Sheet) and Log Sheets for vessel entry (Confined Space Entry).
Review results and entries of data on Log Sheets to identify trends or abnormalities when they occur.
Outcome:
Production data recorded properly to maintain history of the operating conditions and parameters. Data can be used immediately to identify issues and in the future to identify trending issues in the plant and/or quality complains investigations. Data is a Quality record for ISO audits.
Key Result Areas: Communication
Major Activities:
Perform clear communication when given operational instructions to Field Operators and during troubleshooting of problems. Communicate properly with Plant Manager, HODs – Head of Departments, Shift Leader and employees of other departments (Mechanical, Utilities, Electrical, Instrumentation, HR, Security, SHE, Stores & Warehouse, Quality) to reduce confusion and improve response to issues.
To follow the all Mangement guideline and company policies
Outcome:
Improve quality of communication for intended implementation of plans, investigations, and improvements

D. Dimensions: Describe the most representative figures of the job (for example: number of staff, budget you’re responsible for, number of projects,)
Facts
Number or amount in €
Rubber Production
Capacity of 27 kton/year of P60 Rubber
DCS operation of Base Rubber and/or Graft/CWD (Coagulation, Washing and Drying).
Base Rubber: 6 reactors, BD surge tanks
Agglomeration: 2 reactors
Graft: 3 reactors
Coagulation: 2 lines
Centrifuges- 7 nos.
Dryer: 1 line
Co-ordination with support team
Mechanical, Electrical, Instrumentation
Supervision of staff: Give the number of people you supervise (“Direct” means that they report directly to you, “Indirect” means they report to someone who reports to you.)
Direct
Indirect
Total
02 per section
Contract supervisor
3

E. Main contacts /Interfaces: What are the internal and external contacts you have, necessary for reaching your results?
Who
Frequency of contacts
My role in those contacts [1]
Responsible
Accountable
Consulted
Informed
Purpose of contacts
Field Operators
Daily
R
Plant operation, start up, stoppage etc.
Engineering service depts.
Daily
C
Routine cross functional co-ordination
SHE, Quality, SCM and HR/IR
Daily
R,I, A
Routine cross functional co-ordination
Projects
NA
I
For MOC/Projects
Pollution Control Board
NA
I
Compliance audit, sampling

Factory Inspector
NA
I
Compliance audit,
Contractors
NA
NA
[1] R – Responsible for getting tasks done (in terms of practically doing things)
A – Accountable for the task (approver of costs)
C – Consulted for the task
I – Informed about the task
F. Required profile:
Level of education & Knowledge:
BSc (Chemistry), Diploma in Chemical Engineering (or other Engineering related fields)
Experience in general:
5 to 6 years of experience on chemical plant operation
Technical skills:
Safety awareness and experience in DCS operation
Operation and understanding of critical interlock and alarm
Smooth running of DCS operation
Competencies, Behavioral skills: (acc. to competency profile and required level of descriptions)
Productivity
Team work
EHS & Quality conscious

Communication
Reliability & Responsibility
Coordination with the other department
Cost saving attitude
Smooth operation
Reduction in Batch Cycle time
Training of operation and safety to shop floor person

Legal Training Requirements
Under the provision (111-A) of the Factories Act 1948, reading with Gujarat Factory Rules 1963 about General Health & Safety, Emergency response, handling of hazardous substance
Job Requirements
Must be able to climb ladders and stairs
Walking up to 8 hours a day
Working in shift
G. Performance indicators: Describe the criteria allowing to measure to what extent the results are achieved – related to the accountabilities
Zero incident/accident in the plant with sustainable and safe operation.
Production delivery as per plan & quality
Trouble shooting
Prepared to handle onsite or offsite emergencies.
Continuous improvement in various areas of plant process and utilities
Improvement on plant performance (Reliability, Availability, OEE and Utilization).
Processes monitoring for continual improvement of performance
BBSO & Active participation in Operation clean sweep
Data collection, Data monitoring and Analysis using excel file.
Raw Material Balancing
If you require further information please contact Ruchi Sharma.
Of course, your application will be treated confidentially.
Human Resources
ruchi.sharma@ineos.com
Job Details
Location Nandesari, India
Discipline Operations
Type Permanent
Business INEOS Styrolution
Posted 24 February 2022
Closing Date 30 April 2022
Requisition ID 8462

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